Kağıt Preslerinin I/O Çözümü ile Denetlenmesi
Packaging manufacturer DS Smith monitors its paper presses at its Erlensee plant with an intelligent I/O solution from Turck
DS Smith is one of the leading manufacturers of customized packaging and displays using corrugated board as a base material. The company has up to now been monitoring manually the output of its paper presses in the Erlensee plant near Hanau. A complete solution now automatically provides employees with information from laser sensors and an intelligent I/O module about when the bales from the two paper presses have reached the maximum limit and have to be moved away. This saves a lot of time since employees no longer have to continually check progress in the neighboring hall. Turck’s TBEN-S compact I/O module with the ARGEE integrated field logic controller operates here as a stand-alone controller – directly in the field, without the need for a control cabinet.
DS Smith, one of the leading manufacturers of customized packaging and displays in Europe, is preparing its reject material for recycling at the factory. Offcuts and faulty packaging are shredded in a waste press, compressed into cubes and transferred into the storage room. So far, the only thing missing was a feedback signal from the press. It was always necessary for an employee to stop working and check the progress of the machine.
Basic light sensor not enough
To prevent this, a system had to be used that would provide information on the progress of the bales. In order to ensure a correct switchoff, a sensor was needed that not only supplied switching information but also measured the distance, so that it would only switch within a specified switching distance window. However, passing colleagues and employees who are removing bales with a fork lift truck would also be detected by the sensor. Added to this is the fact that structural factors prevented the sensor from being mounted at the side since the wall required for this had a rolling door. Simple light sensors, light switches or a photoelectric sensor were therefore unsuitable for the requirements at DS Smith.
Decentralized intelligence without a control cabinet
Manfred Ernst, specialist automation consultant at Sonepar, recommended a measuring laser sensor, which, in combination with a compact controller, could evaluate the data and trigger an appropriate signal. Ernst had already got to know Turck’s I/O modules with the ARGEE integrated programming environment and tested it at the customer’s site.
When the LTF12 laser sensor with the connected TBEN-S was tested in the Erlensee plant, Freppon was greatly impressed: “At first I thought I needed a control cabinet as well as the sensor. However, we then came upon the TBEN-S module with ARGEE. This fitted perfectly straightaway. It is compact, fits everywhere and offers very good protection to IP67, thus eliminating the need for a control cabinet.”
Intuitive programming in an instant
The timer was programmed via ARGEE likewise as a condition. Freppon selected a factor here of 45 seconds. This time factor prevents error messages caused by people in the light beam or passing fork lift trucks. TL50 LED traffic light outside of the hall indicates the status of the machine at any time. This enables employees to carry out their work and only requires them to intervene when the signal is activated. These settings also offer additional safety.
- OTOMOTİV
- Motor Control with Condition Monitoring
- Cloud-based level monitoring
- Pres
- Gövde
- Boyahane
- Montaj
- Yan Sanayi
- Motor & Aktarma
- Otomobil Üretiminde Gövde Algılama
- Area Guarding for Robotic Cells
- UHF RFID İLE ÜRÜN-SEVİYE TESPİTİ
- Supply of cooling lubricant in machine tools
- Basınç Tesislerinde Hidrolik Basıncı Kontrol Edilmesi
- Makine Kaldırma Süreçlerinde Ölçme Basıncı
- Başarı Hikayeleri
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID ve I/O SİSTEMLERİNDE GÜVENLİK ÇÖZÜMLERİ
- RFID Guides AGV in Suspension Production
- IO-Link Bağlantı Kutuları ile Donanmış Egzos Üretimi
- Arka Havalandırma Üretiminde İşparçası Taşıyıcısının Tanımlanması
- Kaynak Somunu Algılama
- RFID ile İzlenebilirlik
- Motor Üretiminde RFID
- RFID Tanımlama ile Tampon Üretimi
- Boya Atölyeleri için Çözümler
- Kaynak ve Montaj Sensörleri
- Montaj Sistemleri için Açı Sensörleri
- Takım Tanımlama
- Enjektör Ağızlarının RFID ile Tanımlanması
- Gövde Atölyesinde RFID
- IO-Link Diferansiyel Dişlisi Üretimini Kolaylaştırıyor
- KİMYA
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- EXCOM I/O Sistemi Kontrol Odalarınızda Yer Açıyor!
- Bölge 2 ve 22'de RFID
- Verimli Kalite Kontrol
- Kendinden Güvenli Saha Haberleşmesi
- Proses Kontrol Sistem İşbirliği
- Riskli Bölge için Uzak I/O
- Çiftli Valf Pozisyon Geribeslemesi
- Saha Haberleşmesi ile Esneklik
- Uzak I/O ile Varlık Yönetimi
- Zorlu Ortamlar için RFID
- ENERJİ
- Gıda ve İçecek
- Rulo Makinalarında Hamur Kalınlığı Kontrolü
- Gıda Kaplarının Tanımlanması
- Valf Pozisyonu Tespiti
- Kapların Kontrolü
- Boru Dirseklerinin Tespiti
- Çikolata Kalıplarının Tanımlanması
- BAŞARI HİKAYELERİ
- Track and Trace in Meat Production with RFID
- Patates Üretiminde Temassız Enkoder
- Gıda Dağıtım Merkezinde UHF RFID
- Çikolata Üretimi için RFID
- Gıda Üretiminde Dağıtılmış I/O
- İçki Üretiminde Uzak I/O
- Otoklavlar ve RFID
- Konveyörler için IP67 Güç Kaynakları
- Çikolata Üretiminde Şeffaflık
- Gıda Ürünleri Deposunda Tanımlama
- MOBİL UYGULAMALAR
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- TARLA PULVERİZATÖRÜNDE AÇI ÖLÇÜMÜ
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- SÜPER YATLAR İÇİN BLOK I/O MODÜLLERİ
- Deniz Araçlarında Temassız Enkoder
- Toz Azaltmak için I/O
- Kabin Soğutma
- Hızlı Sökülebilen Bağlantı Teknolojisi
- Aşırı Soğuk için Otomasyon Çözümleri
- Vinçler için Uzak I/O
- Sağlam Ağır Metal Kaldırma
- Eğlence Treni Pozisyonlanması
- Mobil Makina Çözümleri
- Hassas Yükseklik Pozisyonlama
- Kritik Açı Tespiti
- Platformlar için Açı Sensörü
- Petrol ve Gaz
- Paketleme
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Container Check
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Başarı Hikayeleri
- İlaç
- Decentralized package verification for pharmaceutical products
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Yarıiletken
Select Country
Turck worldwide