Çikolata Üretimi için RFID
Chocolate Production is a multistage and rather complex process. Winkler und Dünnebier Süßwarenmaschinen GmbH (WDS) thus decided to introduce RFID as innovative NFC technology to its confectionery production.
All molds at a glance
All plastic molds – and that may be several thousand depending on the plant – are equipped with RFID data carriers for this purpose. Permanently installed read/write heads in the production lines and mobile acquisition systems at warehouses and production areas allow the progress of each mold to be traced from a central station. Within the production lines, the database-oriented RFID system helps to ensure optimum mold and product tracking, as well as process optimization and improvement of production statistics.
All information acquired by the control system is transmitted to a local database on the plant's operator server, which stores the data for all molds currently in the production cycle of the line. The information produced is synchronized with a server for comprehensive mold management and tracking. A complete RFID system not only includes the reading points on production machinery, but also read heads on mold washing stations and storage systems. If wished by the customer, WDS will even retrofit third-party installations with RFID readers from Turck.
Data with added value
Today Turck's RFID systems ensure that the central server database of every WDS machine contains valuable information that can be used to optimize both plant productivity and production quality. There is a wide range of possible applications for the data pool, including optimizing logistics. With a click of the mouse, the system will show the location of every single mold or trace the route it has taken within the production plant. This allows potential error sources to be easily located.
Production-specific data can also be determined: For example, it is possible to easily identify molds or even complete mold sets that produce above-average levels of scrap, and sort them out automatically. Another application could be comparing mold sets and production characteristics of a specific batch. The data pool provides a wide range of applications for in-plant monitoring of quality or hygiene guidelines, not least in terms of quality management.
The system can easily identify whether a cleaning cycle has been correctly followed. Today it is possible to closely track production sequences, such as pushing together molds in the cooling cabinet or exchanging them for special test samples during operation, thanks to RFID. This technology also instantly emits an alarm if inserted molds are not suitable for the production process currently underway. Even a “flying” product change is possible. Here, new molds are introduced to the system while old ones are ejected. Even production scenarios with mold sets mixed at random are possible to increase flexibility.
- OTOMOTİV
- Motor Control with Condition Monitoring
- Cloud-based level monitoring
- Pres
- Gövde
- Boyahane
- Montaj
- Yan Sanayi
- Motor & Aktarma
- Otomobil Üretiminde Gövde Algılama
- Area Guarding for Robotic Cells
- UHF RFID İLE ÜRÜN-SEVİYE TESPİTİ
- Supply of cooling lubricant in machine tools
- Basınç Tesislerinde Hidrolik Basıncı Kontrol Edilmesi
- Makine Kaldırma Süreçlerinde Ölçme Basıncı
- Başarı Hikayeleri
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID ve I/O SİSTEMLERİNDE GÜVENLİK ÇÖZÜMLERİ
- RFID Guides AGV in Suspension Production
- IO-Link Bağlantı Kutuları ile Donanmış Egzos Üretimi
- Arka Havalandırma Üretiminde İşparçası Taşıyıcısının Tanımlanması
- Kaynak Somunu Algılama
- RFID ile İzlenebilirlik
- Motor Üretiminde RFID
- RFID Tanımlama ile Tampon Üretimi
- Boya Atölyeleri için Çözümler
- Kaynak ve Montaj Sensörleri
- Montaj Sistemleri için Açı Sensörleri
- Takım Tanımlama
- Enjektör Ağızlarının RFID ile Tanımlanması
- Gövde Atölyesinde RFID
- IO-Link Diferansiyel Dişlisi Üretimini Kolaylaştırıyor
- KİMYA
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- EXCOM I/O Sistemi Kontrol Odalarınızda Yer Açıyor!
- Bölge 2 ve 22'de RFID
- Verimli Kalite Kontrol
- Kendinden Güvenli Saha Haberleşmesi
- Proses Kontrol Sistem İşbirliği
- Riskli Bölge için Uzak I/O
- Çiftli Valf Pozisyon Geribeslemesi
- Saha Haberleşmesi ile Esneklik
- Uzak I/O ile Varlık Yönetimi
- Zorlu Ortamlar için RFID
- ENERJİ
- Gıda ve İçecek
- Rulo Makinalarında Hamur Kalınlığı Kontrolü
- Gıda Kaplarının Tanımlanması
- Valf Pozisyonu Tespiti
- Kapların Kontrolü
- Boru Dirseklerinin Tespiti
- Çikolata Kalıplarının Tanımlanması
- BAŞARI HİKAYELERİ
- Track and Trace in Meat Production with RFID
- Patates Üretiminde Temassız Enkoder
- Gıda Dağıtım Merkezinde UHF RFID
- Çikolata Üretimi için RFID
- Gıda Üretiminde Dağıtılmış I/O
- İçki Üretiminde Uzak I/O
- Otoklavlar ve RFID
- Konveyörler için IP67 Güç Kaynakları
- Çikolata Üretiminde Şeffaflık
- Gıda Ürünleri Deposunda Tanımlama
- MOBİL UYGULAMALAR
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- TARLA PULVERİZATÖRÜNDE AÇI ÖLÇÜMÜ
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- SÜPER YATLAR İÇİN BLOK I/O MODÜLLERİ
- Deniz Araçlarında Temassız Enkoder
- Toz Azaltmak için I/O
- Kabin Soğutma
- Hızlı Sökülebilen Bağlantı Teknolojisi
- Aşırı Soğuk için Otomasyon Çözümleri
- Vinçler için Uzak I/O
- Sağlam Ağır Metal Kaldırma
- Eğlence Treni Pozisyonlanması
- Mobil Makina Çözümleri
- Hassas Yükseklik Pozisyonlama
- Kritik Açı Tespiti
- Platformlar için Açı Sensörü
- Petrol ve Gaz
- Paketleme
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Container Check
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Başarı Hikayeleri
- İlaç
- Decentralized package verification for pharmaceutical products
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Yarıiletken
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